Phase I-Enabling Manufacturing

The NBF has a proven track record of working with our collaborators to develop programs through to Phase I clinical end points.

Phase I Clinical Manufacturing

The NBF has a proven track record of working with our collaborators to develop programmes through to Phase I clinical endpoints across all major biologic modalities: monoclonal antibody (mAb) manufacture, antibody-drug conjugate (ADC) precursor manufacture, recombinant vaccine antigen manufacture, Fc-fusion proteins and therapeutic enzymes.

As Australia's leading biologics clinical manufacturing organisation and biomanufacturing facility, NBF provides an integrated pathway from cell line development through to clinical-grade drug substance production. Our team at the Australian Institute for Bioengineering and Nanotechnology (AIBN), The University of Queensland, has successfully supported multiple therapeutic development programmes: spanning antibody manufacture, vaccine manufacture and broader biologics manufacture, in advancing novel biotherapeutics into first-in-human clinical trials. Each manufacturing campaign is executed under our ISO 9001 certified quality management system, ensuring that recombinant protein production meets the rigorous standards required by Australian regulatory authorities for clinical use.

Gowned operators at a chromatography purification skid during clinical-grade manufacturing

Process Scale-Up to 50 L

The NBF has established equipment platforms and process models to enable efficient tech transfer and scale-up from shake flask up to 50 L bioreactor scale, offering affordable production services whatever your application or material volume and quality requirements.

Our 50L single-use bioreactor capacity represents a versatile production scale suited to both preclinical material generation and Phase I clinical supply. NBF's established platform processes for monoclonal antibody and recombinant protein production enable streamlined technology transfer from client laboratories, reducing the time and cost associated with process adaptation. The facility's scale-up capabilities are complemented by comprehensive in-process monitoring and analytical testing, ensuring consistent product quality from bench through to final protein manufacturing at clinical scale.

Operator at the bioreactor control station during process scale-up

QC Release Testing and Stability Monitoring

We take a risk-based approach when establishing assays and specifications for each product destined for early phase clinical trial. The NBF can support your release and stability testing programs utilising qualified assays to ensure product quality, efficacy and safety.

NBF's analytical capabilities for release testing encompass protein characterisation assays for identity, purity, potency, and safety attributes, generating the comprehensive certificate of analysis required for each manufactured batch of drug substance. Our stability monitoring programs follow ICH guidelines to evaluate product behaviour under real-time and accelerated conditions, providing the data necessary to establish shelf-life claims and inform storage and transport requirements. This rigorous approach to quality control testing gives sponsors confidence that their biologics development programs are built on robust, regulatory-ready analytical foundations.

NBF scientist operating a benchtop analyser during quality control release testing

Quality Management System

The NBF operates under a phase-appropriate Quality Management System certified to ISO 9001. We are committed to the development and manufacture of high-quality recombinant proteins and to a continuous improvement program which incorporates new technologies and practices in keeping with global best practice.

Our quality system governs all aspects of clinical manufacturing operations, from vendor qualification and equipment calibration through to batch record review, deviation management, change control, out-of-specification investigations, and corrective and preventive actions. Operating at PC2 biosafety level, NBF maintains the environmental monitoring and containment controls necessary for safe and compliant biopharmaceutical production. This quality-first culture, combined with the scientific expertise of our team at The University of Queensland, ensures that every drug substance manufactured at NBF meets the specifications demanded by clinical trial sponsors and regulatory bodies alike.

ISO 9001 certified quality management system

Technology Transfer

NBF supports technology transfer to a GMP-accredited contract development and manufacturing organisation (CDMO) for clinical and commercial manufacture. All process documentation, analytical methods, and batch records generated at NBF are compiled into a comprehensive technology transfer package, enabling receiving sites to reproduce the process with minimal risk and disruption to programme timelines.

This package includes process descriptions and manufacturing batch records, analytical method transfer and qualification documentation, raw material and critical reagent specifications, and process performance and characterisation reports.

NBF scientists reviewing process records at the laboratory bench

Cell Bank Manufacture & Transfer

NBF generates Research Cell Banks (RCBs) as part of early-stage cell line development. If a programme is progressing towards GMP manufacture, NBF's RCB can serve as the starting material for Master Cell Bank (MCB) manufacture at a GMP-qualified CDMO, providing a documented and traceable lineage from early research through clinical-grade cell banking.

Cell bank documentation packages include cell line history, passage records, and stability data to support MCB generation and regulatory filing requirements.

NBF scientist at laboratory instrumentation supporting cell bank preparation

Frequently Asked Questions

Phase I clinical manufacturing is the production of biologic drug substance that meets the quality standards required for first-in-human clinical trials. This involves manufacturing under a controlled quality management system, with comprehensive testing for identity, purity, potency, and safety. NBF has successfully advanced multiple biotherapeutic candidates to Phase I clinical endpoints in Australia.
NBF operates under a phase-appropriate Quality Management System certified to ISO 9001. Our system governs all activities from early-stage development through to clinical-grade manufacturing, ensuring compliance with current Good Manufacturing Practice (cGMP) principles. This includes controlled documentation, change management, deviation handling, equipment qualification, and staff training programs.
NBF manufactures drug substance through an integrated pipeline that begins with cell line development and progresses through upstream cell culture (up to 50L bioreactor), downstream purification, formulation, and fill (third-party). Each step is performed under our ISO 9001-certified quality system with qualified analytical methods for in-process monitoring and release testing. The resulting data package supports Australian clinical trial applications.
A master cell bank (MCB) is a well-characterised, cryopreserved collection of cells derived from a single clone that serves as the starting material for all future manufacturing of a biologic product. It undergoes comprehensive biosafety testing and characterisation, ensuring consistency and traceability across the product lifecycle from development through to clinical supply. NBF can organise master cell bank (MCB) generation through a third-party CDMO using our research cell bank (RCB).
The National Biologics Facility is an academic biomanufacturing site that fulfils many of the functions of a commercial CDMO, including bioprocess development, cell line development and clinical manufacturing. Unlike a conventional CDMO, NBF is non-profit and is supported by the Australian Government through the NCRIS scheme to enable research translation.

NBF is proudly supported by

NCRIS Therapeutic Innovation Australia The University of Queensland